Stage 3 of 15 / Calculation
Size production against stack capacity
Turn the daily target and stack capacity into delivered kilograms without exceeding the installed stack.
- Advanced
- 15 stages
- 16 min
- Process and energy systems
After this stage you can
- Calculate delivered kg/h, stack power and utilisation from owned inputs.
- Identify a capacity shortfall instead of exceeding the stack.
- Keep stack kWh/kg distinct from plant kWh/kg.
The engineering
Hourly output is the smaller of target divided by operating hours and stack kilowatts divided by stack kWh/kg. If the stack is too small, the model reports a shortfall instead of silently over-producing.
Stack power at the operating point is delivered kg/h multiplied by stack kWh/kg. Auxiliary (BOP) power is a separate input and is not hidden inside the stack figure. Mixing them is the most common way to understate plant demand.
Annual production applies operating days and availability once. Degradation is recorded as an assumption and is not compounded across the design life in this screening model.
EngiMetric / green hydrogen educational workbench
Green Hydrogen Plant — Educational Screening Workbench
Loading the hydrogen project state...
Draft development workbench (noindex). Inputs are saved in this browser only. Calculations shown are screening/educational outputs from the existing model where implemented; missing or unsupported quantitative areas remain explicit. Completing stages records self-declared learning progress only — it is not quantitative engineering capability, not an OEM guarantee, and not industrial/project approval.
Stage
Inputs
Edit the screening inputs for this stage, then calculate. Values you enter are marked as user-entered in the local project state; defaults remain illustrative until replaced.
Screening results
Results come from the existing hydrogen screening model. Unsupported quantitative areas, missing evidence, and review requirements remain explicit; outputs are not certified design or approval decisions.
Process & balance context
This educational workbench presents stage-specific calculated outputs and limitations. Detailed interactive diagrams are not required for journey completion; use the stage results and assumptions panels to review boundaries, flows, energy, storage, and economics context.
Assumptions, limitations & review
Your deliverable for this stage
A production statement with shortfall, utilisation and stack power.
Stage assumptions, limits and sources
Assumptions
- Stack specific electricity is an annual average at the stated point.
- Availability reduces annual mass, not the hourly rating.
Constraints
- Production cannot exceed stack capacity at the stated specific consumption.
Limitations
- No current-density, voltage, temperature or pressure curve.
- No rectifier, transformer or DC-bus loss unless entered as BOP.
Review status
- Needs engineering review
- Professional review is required before publication or use as a design basis.
Sources
- CIAAW - Standard Atomic Weightsstandards
- NIST Chemistry WebBook - Hydrogengovernment
- U.S. Department of Energy - Hydrogen Production: Electrolysisgovernment
- IEA - Global Hydrogen Review 2024, Hydrogen productionresearch institution
- IRENA - Electrolyser costsengineering org
Stage progress is stored in this browser only. The explanation and every limit on this page remain readable with JavaScript disabled; the calculators need it to run.
Stage kind: Calculation / Journey: green-hydrogen / Stage: production